Mustang Monthly Homepage Mustang Monthly
Get Adobe Flash player

Deluxe Interior Pony Upgrade

Our ’66 Project Hardtop Gets Stylish With A Seat Upgrade
By Mark Houlahan
Photography by Chuck James
P91111 Image Large
One of our completed black... 
   
  read full caption
P91111 Image Large
One of our completed black Deluxe interior front seats sits next to the original blue standard interior bucket seat for comparison.
P91112 Image Large
We already had the seats out... 
   
  read full caption
P91112 Image Large
We already had the seats out of our hardtop from disassembling the car earlier. Simply remove the four retaining nuts from under the car to remove your seats. Find a suitable work area and remove the pivot arm trim from both sides, and then remove the two cotter pins to separate the seatback and base.
P91113 Image Large
Beginning with the seatback,... 
   
  read full caption
P91113 Image Large
Beginning with the seatback, remove the seatback cover and cut away all visible hog rings that are retaining the seat cover.
P91114 Image Large
Once the seat cover is free... 
   
  read full caption
P91114 Image Large
Once the seat cover is free of the backside of the frame, you can roll the material around the frame to work on the front side. You might have to cut away the hog rings on the front as well, but most seat covers are so old you can simply pull them off as shown here.
P91115 Image Large
With the seat cover out of... 
   
  read full caption
P91115 Image Large
With the seat cover out of the way, the seat bun can be inspected. In our case (the conversion to Deluxe interior), we have to change the seat buns to accommodate the different stitch pattern. A new retaining wire is added to the standard seat to allow the retention of the Pony covers.
P91116 Image Large
Once the new retaining wire... 
   
  read full caption
P91116 Image Large
Once the new retaining wire is locked down with hog rings, the new Pony bun can be placed over the frame and shaped. The Pony seat cover installation begins by hog-ringing the horizontal listing wire to the new retaining wire just added. Note we had to cut the foam to get to the new wire.
P91117 Image Large
Proceed next to the side,... 
   
  read full caption
P91117 Image Large
Proceed next to the side, or vertical, listing wires and hog-ring them to the original standard interior retaining wires. If your old listing wires aren’t long enough (they have to be cut to length for the Pony covers), then new ones can be easily made from wire coat hangers.
P91118 Image Large
Carefully wrap the Pony upholstery... 
   
  read full caption
P91118 Image Large
Carefully wrap the Pony upholstery around the seatback frame, keeping the foam in place with your other hand, and then hog-ring the cover to the frameback. Check your progress as you go to work out any wrinkles.
P91119 Image Large
New black seatbacks were installed,... 
   
  read full caption
P91119 Image Large
New black seatbacks were installed, along with new seatback adjusting hardware. Don’t forget new seatback mounting clips, as the old ones are usually damaged or missing.
P91120 Image Large
The seat base is relatively... 
   
  read full caption
P91120 Image Large
The seat base is relatively easy, as no modifications are needed to the retaining wires or frame, but the cover is more difficult to install than the seatback. The combination of the new Pony bun and the TMI upholstery made for an extremely tight fit. Take your time and use lots of heat, such as from a hair dryer, to prevent splitting the cover.
P91121 Image Large
The many hands in this photo... 
   
  read full caption
P91121 Image Large
The many hands in this photo show you how much pulling and tugging went on to get the seatbase covers into place. Secure the corners with new hog rings, and then slowly work around the base, checking to make sure you are working the wrinkles out as you go.
P91122 Image Large
These little fiber washers... 
   
  read full caption
P91122 Image Large
These little fiber washers are usually missing or damaged, so be sure to replace them because they have the important job of preventing the pivot arm from damaging the seat covers. The small seam you see here was a small repair made when the cover split during installation—another warning to go slow and use patience.
P91123 Image Large
A new cotter pin is used on... 
   
  read full caption
P91123 Image Large
A new cotter pin is used on each side as well. The old pins were bent. Some were missing or replaced by bent-over nails. Do it correctly while you have the seats apart.
P91124 Image Large
We finished off the seat... 
   
  read full caption
P91124 Image Large
We finished off the seat buckets with new side-seat trim and pivot covers.
P91125 Image Large
The pivot covers come only... 
   
  read full caption
P91125 Image Large
The pivot covers come only in black, which saved us the hassle of painting them, but you will have to finish them in your interior color if you have any other color.
P91126 Image Large
Moving on to the back-seat... 
   
  read full caption
P91126 Image Large
Moving on to the back-seat base, the hog rings were cut off and the old seat cover was easily removed. Since our seat padding was in excellent shape, it didn’t need any extra padding.
P91127 Image Large
We carefully removed the old... 
   
  read full caption
P91127 Image Large
We carefully removed the old padding, and then cleaned and painted our seatbase frame to protect it.
P91128 Image Large
The rear seatbase is probably... 
   
  read full caption
P91128 Image Large
The rear seatbase is probably the easiest of any of the seats to recover. The one-piece cover easily slips on, and you simply hog-ring the outer perimeter, checking every few hog rings to make sure you are pulling the wrinkles out, and you’re done.
P91129 Image Large
The rear seatbase is complete... 
   
  read full caption
P91129 Image Large
The rear seatbase is complete and ready for storage, as we plan on installing the interior later in the calendar year, provided that our paint and bodywork stay on schedule.
P91130 Image Large
The rear seatback is quite... 
   
  read full caption
P91130 Image Large
The rear seatback is quite similar to the seatbase with a simple perimeter hog-ring retaining feature. Once the old seat cover was removed and the new TMI Deluxe interior cover test-fitted, Mr. Autocraft felt it necessary to slightly build up the top edge of the seat for a better fit with the old seat padding.
P91131 Image Large
19 the face of the seat cover... 
   
  read full caption
P91131 Image Large
19 the face of the seat cover as you work to remove wrinkles.
P91133 Image Large
The seatback is finished in... 
   
  read full caption
P91133 Image Large
The seatback is finished in a few short minutes and is also ready to be carefully stored until our interior is assembled.
P91134 Image Large
The last few items we had... 
   
  read full caption
P91134 Image Large
The last few items we had Mr. Autocraft take care of were the Deluxe interior–specific kick panels and padded quarter trim panels. The original quarter trim panels were scuffed and cleaned, and then the Deluxe padding was glued into place.
P91135 Image Large
The presewn and cut quarter... 
   
  read full caption
P91135 Image Large
The presewn and cut quarter trim panel vinyl covers were then carefully aligned and glued down as well. Don’t trim the edges too close until you are ready to install them. That way, you will know what the door sill plates and carpet will cover.
P91136 Image Large
To create the look of the... 
   
  read full caption
P91136 Image Large
To create the look of the Deluxe interior kick panels, you will have to get the kick panels and carpet sections in the correct interior colors for your Mustang. The standard kick panel has glue applied to it to allow the carpet sections to be secured.
P91137 Image Large
Once the carpet is in place... 
   
  read full caption
P91137 Image Large
Once the carpet is in place and the glue has dried, line up the chrome finishing trim and drill the holes needed to secure the trim to the kick panel. Push the chrome trim retainers through the holes and bend the retaining tabs over to secure the kick panel.
P91138 Image Large
Our completed Deluxe kick... 
   
  read full caption
P91138 Image Large
Our completed Deluxe kick panels look great, and we can’t wait to install them, but for now they will go into hibernation as we work to get our hardtop into the paint booth in the next few months. Stay tuned.

While our ’66 hardtop’s new sheetmetal is slowly finding its way to the quarter-panels and floors of our Mustang, we have plenty to do with everything we’ve removed to get the Mustang down to a rolling shell. Items such as the heater box, seat upholstery, gauge cluster, engine rebuild, and more can be restored and upgraded while the bodywork is being completed.

One of the first things we wanted to accomplish—mainly because we couldn’t wait to see the finished product—was the reupholstering of our hardtop’s seats. Not only were we going to change colors, but we also planned on upgrading the stock seats, as well as the entire interior, to the more luxurious Deluxe interior package—more commonly known as Pony interior. Just covering the original seat frames with new Pony seat buns and upholstery is a relatively simple task if you follow our suggestions here. Later, as the car progresses, we will bring you further articles on the Deluxe interior conversion process, including finding and restoring a Deluxe steering wheel, adding the woodgrain trim, and more.

When we started this project, the original goal was to restore the hardtop to pay homage to another car yours truly owned many years ago. We are still on track with that, as we gather up the correct parts to build a 289 C-code hardtop with black Deluxe interior, power steering, power drum brakes, console, and more. Stay tuned as we bring you regular how-tos and updates on our ’66 hardtop, which by the way has not been named yet.

We contacted Virginia Classic Mustang, a TMI Upholstery dealer, to help us complete our Deluxe interior conversion and provide new hardware and other Deluxe interior items that we’ll be using down the road. Since we can honestly say we’ve never attempted this conversion, as well as the installation of new buns, we let the professionals at Mr. Autocraft in Bartow, Florida, handle the installation for us.

Mr. Autocraft
220 S. Courtland Ave.
Bartow
FL  33830
Virginia Classic Mustang Inc.
P.O. Box 487
Broadway
VA  22815

Ford Mustang Research
Ford Mustang Review in-depth reviews on the new Ford Mustang, featuring test drives, comparisons, options, features and more. The Mustang gets 16 mpg in the city and 24 on the highway, and has a trade in value of $18,530.00 which should come in handy when you go to shop for your next car. Other similar vehicles are the Ford Shelby GT 500 and the Ford Fusion.
 
1966 Ford Mustang & 1965 Ford Mustang Hi-Po GT - Beyond The Basics
Exclusive Ford Mustang tech questions, featuring a 1966 Ford Mustang, 1965 Ford Mustang Hi-Po GT, and much More!... more
 
1965 Ford Mustang Convertible - Jeanie Williams' 1965 Mustang
Check out Jeanie Williams' 1965 Ford Mustang Convertible... more
 
1968 Ford Mustang Fastback & 1965 Mustang Coupe - Beyond The Basics
Vintage Mustang Tech Advice From Bob Aliberto... more
 
1965 Ford Mustang Coupe - Super Steed Handling
In A 30-Hour Period, RRS And Gateway Classic Mustang Transformed An Ill-Handling Nag Into A Sure-Footed Stallion.... more
 
1965 Ford Mustang GT350R Shelby & 1969 Ford Mustang Boss 302 - Pony Tales
Exclusive Ford Mustang Stories, featuring a 1965 Ford Mustang GT350R Shelby, 1969 Ford Mustang Boss 302, and much More!... more
 
1965 Ford Mustang - Restomod Blue
Restomod Shop at Mustangs Plus is a field of dreams for vintage Mustang enthusiasts... more
 
1965 Ford Mustang Hardtop - That Mona Lisa Smile
The Original '65 Mustang Hardtop Remains An American Classic... more
 
1965 Ford Mustang GT - How-To Plan For Ponies: Part Five In A Five-Part Series
Exclusive 1965 Ford Mustang GT, featuring 289 4V engine power, 128.4 horsepower, 193.9 lb-ft of torque, and much More!... more
 
1965 Ford Mustang GT - In Search Of Mustangs
More than 22 years ago when In Search of Mustangs was in its infancy, we received a letter from Art Cairo of suburban Detroit who had something fascinating to show us. It was a... more
 
Carlisle's 1965 Ford Mustang Project - Carlisle Mustang Update
The Carlisle Automotive Classrooms Foundation Mustang project has come a long way. In the beginning, a project of this size is always a bit scary. There are factors involved that cannot be controlled... more