Classic Mustangs equipped with Bendix power-assisted steering yield all kinds of challenges for enthusiasts who have to live with them. When components are fresh and everything is installed properly, Bendix power-assisted steering works quite well, and without the leaks. However, not enough of us are getting that one right when it comes to maintenance. We use lines and hoses that dont fit. And we tend to get in a hurry and screw things up without realizing it.
Did you know you can rebuild your Mustangs power-steering control valve yourself? All you need is a clean setting (hospital clean), a mind for detail, organization, and the right parts from CJ Pony Parts. Before disassembling the control valve, always thoroughly clean the valve in a parts washer or with brake cleaner to remove dirt and grit that can harm the valves precision parts. These parts are so precise that a speck of dust can cause major damage or valve malfunction.
When you disassemble the valve, always note what order the parts come out. This is an area too easily screwed up. All parts must go back in exactly the same location they came from for proper operation.
If youre considering rebuilding the power ram (also called a power cylinder), forget it. Weve learned from Johns Mustangs & Classics that Bendix power steering rams are not rebuildable by the enthusiast. The most you can do with the ram is replace the seals, insert, and rubber wipers. The ram piston cannot be replaced because the ram housing is welded together. CJ Pony Parts has a new power ram if seals and wipers dont correct leakage issues.
If your control valve is corroded or damaged beyond repair, look to CJ Pony Parts for new and remanufactured power steering components to help get you back on the road in short order.

First, remove all hoses and...

First, remove all hoses and hardware from the control valve. Use a tubing wrench for best results. Remove the spring cap using a common screwdriver.

Next, remove the centering...

Next, remove the centering spring using a 11/42-inch wrench. Keep all hardware in order. The adapter plate is next.

Remove the spacer.

Remove the ball-stud dust...

Remove the ball-stud dust shield and clamp. Remove the valve housing as shown.

Valve seal bushings are next....

Valve seal bushings are next. Remove as shown.

Slide the valve spool out....

Slide the valve spool out. Inspect the valve spool for any damage. Not even a nick is acceptable here. Look for scoring. If the valve spool is scored, the valve is junk.

Next, remove the reaction...

Next, remove the reaction valve plugs. Gently tapping the valve on the workbench should make the plugs pop out along with the springs, washers, and reaction valve.

Briefly hone the valve spool...

Briefly hone the valve spool bore with a brake cylinder hone. Then wash the valve housing in solvent. Clear with compressed air.

Both reaction valve spring...

Both reaction valve spring plugs should be washed, then fitted with new rubber O-rings from the CJ Pony Parts kit. Soak the plugs in transmission fluid and bathe the seals.

Install the reaction valve...

Install the reaction valve washer first on the small side of the valve, then the spring. Then install the lubricated plug.

On the large side of the valve,...

On the large side of the valve, install the reaction valve, washer, spring, and plug as shown. Use plenty of lubrication.

Slide the valve spool in place...

Slide the valve spool in place using plenty of transmission fluid, then check the spool for free travel. It should slide smoothly. Any binding or drag is cause for inspection.

Valve spool seals are next....

Valve spool seals are next. Again, lots of lubrication for smooth operation. Begin with the seal, then washer, then cushion, and finally the spacer on the large side.

Install the valve spool seal...

Install the valve spool seal on the small side.

The stop pin must be driven...

The stop pin must be driven out of the travel regulator next.

John's Mustangs & Classics...

John's Mustangs & Classics has fabricated this special ball-stud socket removal tool using the screw-in bumper from a trashed power-steering control valve. We use this to remove the old ball-stud socket and install the new one. The tool is screwed into the ball-stud socket for removal and installation.

This is the power-steering...

This is the power-steering control valve kit from CJ Pony Parts. Everything is here except the valve spool, reaction valve, and plugs.

The ball-stud socket is next,...

The ball-stud socket is next, installed with the homemade tool mentioned earlier. Slide the ball-stud socket into place and leave approximately 11/48-inch showing. Install the ball-stud seat cup as shown, then insert the ball-stud. With the ball-stud installed, insert the outer ball-stud cup.

Next, the bumper spring and...

Next, the bumper spring and bumper.

Install the cushion and washer...

Install the cushion and washer on the travel regulator. Rubber first, then steel.

This is the stop pin mentioned...

This is the stop pin mentioned earlier in the text. The stop pin fits in the spool bolt.

The dust shield and clamp...

The dust shield and clamp are next. Tighten the sheetmetal screws that hold the clamp in place.

The control valvebody slides...

The control valvebody slides onto the valve spool bolt as shown. Don't forget the gasket shown here.

Install the adapter plate,...

Install the adapter plate, washer, spacer, centering spring, and spring seats. Adjust the centering spring by tightening the adjustment nut securely, then backing off 11/44-turn.

Reinstall the spring cap....

Reinstall the spring cap. Don't forget the O-ring seal. Grease the ball-stud and socket with chassis lube as shown.

Readers Album Alert We Need...

Readers Album Alert We Need Late-models!
So, you like the idea of a Readers Album. You even like the idea of getting to win money. Well, if you own a '79-present Mustang we need you to get us some high quality photos of your ride. As of the November issue we will be running an exclusively late-model Readers Album every other month. So get out the dusty old camera and get us some pictures.