There was a time when you had to know about a well-stocked junkyard to find a 9-inch Ford rearend for a vintage Mustang. Even then, finding a 9-inch rear axle that fit wasn't easy because only a small percentage of '65-'73 Mustangs, primarily performance versions, came with the ultra-stout 9-inch rearend. The next best fit came from the '57-'59 Ford.
Ray Currie and the Currie family know rearends like no other. Currie Enterprises dates back to 1959 when Ray's father, Frank, began designing and building differentials for personnel carriers, electric carts, tugs, scissor lifts, and other specialty vehicles. By 1964, Currie Enterprises was well underway with a 5,000-square-foot building in Placentia, California. Because the Curries were into off-road racing, they began building aftermarket axles for Jeeps. By the late '70s, Currie Enterprises was building rearends for just about everything in the automotive marketplace, specializing in Ford 9-inch, Dana 60s, and GM 12-bolts. Today, Currie is housed in a 27,000-square-foot building in Anaheim.
When the availability of used 9-inch rearends became tight, Currie made its own 9-Plus line of Ford-designed 9-inch rear-axle housings, differentials, and accessories. These aren't junkyard rebuilds; they're new assemblies ready for action. Building new rearends also protects the environment by eliminating the disposal of old gear lube and unusable parts.
Last month, we began reassembly of our Project Reclaim '65 Mustang fastback, beginning with the fuel system: a 22-gallon tank from Mustangs Plus, TankArmor from Antioch Mustang Stable, and fuel lines from Classic Tube. This month, we're visiting Currie Enterprises for a closer look at the new 9-Plus axle housing and differential. Made from premium-grade steel that's thicker than an original Ford housing, the 9-Plus Hot Rod housing accepts a 3-inch tube with a 0.188-inch wall. Currie builds this ready-to-install housing with either a smooth or notched cover. The smooth cover is for pre-'67 applications; notched (with the bulge) is for the '67 and later. Because we're building a restomod, we're going with the notched housing for better strength.
For Project Reclaim, the Currie 9-Plus heavy-duty 9-inch housing is custom cut to fit a '65-'66 Mustang, but you can order one to fit any vintage Mustang. It's available with or without brakes, and you can specify which third member you'd like depending on horsepower. A stock Ford four-pinion chunk will withstand up to 350 hp. Currie's Sportsman case withstands even more.
Being installed in our 9-Plus Hot Rod housing is the Sportsman gearcase. For our application, Currie opted for a '67-vintage 9-inch Ford case. However, Currie manufactures new 9-Plus Sportsman gearcases that are stronger than original equipment. All you have to do is specify your preference.

We like Currie's 31-spline...

We like Currie's 31-spline axle shafts with large, heavy-duty bearings, sized for big Fords but with a bolt-circle for classic Mustangs. The hub is sized for aftermarket wheels. The bearing isn't sealed; instead, it's lubricated from the inside by axle lube.

Axle shafts are splined so...

Axle shafts are splined so you can cut them to size if necessary.

Axle housings are sized for...

Axle housings are sized for each Mustang application. The main measurements are flange to flange and spring perch to spring perch (centers). Currie doesn't offer an original-style small-tube axle for '65-'66 Mustangs unless it's custom ordered, which gets expensive. We like the welded-on "Currie" emblem, which identifies the axles as aftermarket.

Our particular application...

Our particular application gets a 9-inch Ford differential with Currie guts inside. Per engine builder Marvin McAfee's instructions, Project Reclaim gets a 3.89:1 Traction-Lok for optimum performance with a Tremec five-speed.

Currie Enterprises begins...

Currie Enterprises begins axle assembly by cleaning out the housing with a rotary wire brush. Grit or metal shavings are unacceptable because they can damage a new differential.

Good advice for any rearend...

Good advice for any rearend builder: Install a high-power magnet in the axle's sump to pick up stray metal particles (ferrous metals only) that can damage moving parts. Currie installs magnets in all of its sumps.

This is a jig designed to...

This is a jig designed to check axle fitment and housing trueness. Axles are inserted into this jig to ascertain proper alignment.

Because differential leakage...

Because differential leakage is challenging, Currie takes extraordinary steps to prevent leakage using The Right Stuff on both sides of the gasket. Sealer is also applied around mounting studs.

Our Currie 9-Plus is dropped...

Our Currie 9-Plus is dropped into place and seated flush against the gasket and housing. Sometimes the differential housing will tend to hang up on the studs. Currie Enterprises gently works the differential as shown.

Differential locknuts are...

Differential locknuts are torqued in a crisscross fashion to a total value of 30-40 lb-ft. Currie torques in third values-14 lb-ft, then 26, then the full 40 lb-ft. Never torque these nuts to 40 all at once.

Axle shafts are installed...

Axle shafts are installed last. When the brakes go in, the axle bolts are torqued to a total value of 30-40 lb-ft.

Currie builds a nice looking...

Currie builds a nice looking housing, super strong for our 350-horse application. Terry Simpson of The Restomod Shop has had our Currie housing powdercoated for good looks. A Grab-A-Trak five-leaf, reverse eye system with gas shocks gets us heading toward home.