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How To Fabricate And Install Tubing

With Tubing From Classic Tube And Advice From The Restomod Shop, You Can Do It Yourself
By Jim Smart
Photography by Jim Smart
How To Fabricate Bend Hard Lines
How To Fabricate Bend Hard Lines
Line fabrication and flaring... 
   
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How To Fabricate Bend Hard Lines
Line fabrication and flaring become more doable in the home garage with this line-flaring kit from Cornwell Tools. Making brake and fuel lines is straightforward once you know how.
How To Fabricate Bend Hard Lines
A tool you want to become... 
   
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How To Fabricate Bend Hard Lines
A tool you want to become acquainted with is the tubing cutter. Never cut tubing with a fine-tooth saw or a cheap hardware store copper tubing cutter. Spend money on a good version for a clean cut. The difference between a cheap tubing cutter and a good one is blade hardness and tool design/quality.
How To Fabricate Bend Hard Lines
This is an easy step to overlook.... 
   
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How To Fabricate Bend Hard Lines
This is an easy step to overlook. Don't forget to slide the fitting on before flaring. Otherwise, you wind up with a flare and no fitting. This is a 1/8-inch double-wall brake line, which requires a double-flare.
How To Fabricate Bend Hard Lines
This is a tubing bender, as... 
   
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How To Fabricate Bend Hard Lines
This is a tubing bender, as demonstrated by Richard Bramlett. Position the 0/0 where you want the bend radius.
How To Fabricate Bend Hard Lines
Slowly walk your bend to the... 
   
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How To Fabricate Bend Hard Lines
Slowly walk your bend to the number of degrees desired. If you're unsure about the number of degrees, bend a little at a time until it fits your application.
How To Fabricate Bend Hard Lines
Sometimes there's the need... 
   
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How To Fabricate Bend Hard Lines
Sometimes there's the need for a bend that's tighter than a tubing bender can provide. That's when you can use a socket to make your bends tighter.
How To Fabricate Bend Hard Lines
For example, coming off the... 
   
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How To Fabricate Bend Hard Lines
For example, coming off the brake master cylinder, you can roll your lines to make them easier to install and allow more expansion flex.
How To Fabricate Bend Hard Lines
By varying the socket size,... 
   
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How To Fabricate Bend Hard Lines
By varying the socket size, you can change the line bend radius. Crank it tight around a 1/2-inch socket or give a generous bend radius around a huge 1 1/2-inch socket. You can also use a pipe to get your bends.

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How To Fabricate Bend Hard Lines  How To Fabricate Bend Hard Lines
How To Fabricate Bend Hard Lines  How To Fabricate Bend Hard Lines
 
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