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V8 Conversion - '65-'66 Six to V-8 Front Suspension Upgrade

Front Suspension Upgrade Old Shocks
6 Removing the old shocks... 
   
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Front Suspension Upgrade Old Shocks
6 Removing the old shocks shouldn't give you much trouble, but ours were trouble with a capital T. The bottom mounting studs of the shocks were stripped, causing the nut to just spin. The top mounting was secured with a nut inside the shock mounting cap, requiring the use of a second socket to hold the nut while removing the retaining bolts on top.
Front Suspension Upgrade Compressing
7 With the old shock out... 
   
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Front Suspension Upgrade Compressing
7 With the old shock out of the way, the spring can be further compressed until the spring is free of the spring perch and can be pulled away. Carefully release the spring on the ground.
Front Suspension Upgrade Progress
8 Monday at 9 p.m. The kids... 
   
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Front Suspension Upgrade Progress
8 Monday at 9 p.m. The kids were in bed and my wife said "no more loud noises in the garage." Time to close up shop with just the spring and shock removed. This could take awhile.
Front Suspension Upgrade Removal
9 Continuing on Tuesday night,... 
   
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Front Suspension Upgrade Removal
9 Continuing on Tuesday night, I got started earlier-around 6:30. I wanted to get the remainder of the old suspension off tonight. Remove the upper and lower ball joint cotter pins and loosen the 71/48-inch castle nuts several turns, but do not remove them.
Front Suspension Upgrade Upper And Lower Ball Joints
10 As with the tie-rod end,... 
   
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Front Suspension Upgrade Upper And Lower Ball Joints
10 As with the tie-rod end, a hammer is called into play to separate the upper and lower ball joints from the spindle. A pickle fork could be used as well since we aren't saving any of the components.
Front Suspension Upgrade Upper Control Arm
11 The complete upper control... 
   
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Front Suspension Upgrade Upper Control Arm
11 The complete upper control arm is removed once the ball joint is free of the spindle. Carefully remove the alignment shims, and keep them indexed for reinstallation. You will still need an alignment when you're finished, but the old shims will get you in the ballpark.
Front Suspension Upgrade Brake Removal
12 With the upper control... 
   
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Front Suspension Upgrade Brake Removal
12 With the upper control arm out of the way, the spindle and brake assembly can be removed from the lower control arm. We set aside the six-cylinder parts since we aren't reusing them, and we simply cut the old brake hoses for quick removal.
Front Suspension Upgrade Strut Rod Retaining Hardware
13 The strut rod retaining... 
   
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Front Suspension Upgrade Strut Rod Retaining Hardware
13 The strut rod retaining hardware can be a bear if your Mustang is/was a northern car. We soaked our strut rod retaining nuts in penetrating oil the night before, and it paid off with easy removal.
Front Suspension Upgrade Removing From The Lower Control Arm
14 The strut rod is then... 
   
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Front Suspension Upgrade Removing From The Lower Control Arm
14 The strut rod is then removed from the lower control arm. The '65-'66 strut rods have the steering stops as separate pieces (arrow), whereas the '67-and-later have the steering stop as an integral part of the rod. Notice too that we've removed the sway bar endlink.
Front Suspension Upgrade Crossmember
15 A pivot bolt in the engine... 
   
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Front Suspension Upgrade Crossmember
15 A pivot bolt in the engine stand/frame brace retains the lower control arm. To remove the bolt, however, you may have to unbolt the No. 2 crossmember to allow clearance for removal of the pivot bolt.
Front Suspension Upgrade Old Sway Bar
16 The stock six-cylinder... 
   
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Front Suspension Upgrade Old Sway Bar
16 The stock six-cylinder sway bar is unbolted from the framerail and tossed into the pile of old parts in favor of the V-8-friendly Magna 1-inch front sway bar.
Front Suspension Upgrade Inner Fender Panel
17 With all the old six-cylinder... 
   
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Front Suspension Upgrade Inner Fender Panel
17 With all the old six-cylinder suspension removed, the inner fender panels needed some attention. The 35-year-old undercoating was scraped off, and fresh paint and undercoating was applied. By 10:30 p.m., we called it a night.

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