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How To: '65-'66 Power-Steering Conversion

With The Right Parts, Converting to Power Steering is a Snap
By Mark Houlahan
Photography by Mark Houlahan
Power Steering Conversion Power Steering Kit
Your money is going to be... 
   
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Power Steering Conversion Power Steering Kit
Your money is going to be spent on the hydraulic parts, as converting to power steering isn't cheap. Even if you score a complete used setup from eBay for $200, most likely you'll need all new hoses, tie-rod ends, and a rebuild or reseal of the major components. If you want to purchase everything down to the last bolt, already rebuilt and ready to go, plan to write a check for around $1,500.
Power Steering Conversion Steering Gearbox
1 While not 100 percent necessary,... 
   
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Power Steering Conversion Steering Gearbox
1 While not 100 percent necessary, we opted for the correct-tagged steering gearbox for a V-8 with power steering because our old gearbox was shot. The steering wheel and column will need to be removed for gearbox R&R. Remove the center cap or horn ring, then remove the retaining nut and steering wheel.

Power Steering Conversion Column Taper Bearing
2 Once the wheel is off,... 
   
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Power Steering Conversion Column Taper Bearing
2 Once the wheel is off, remove the upper-column taper bearing. The column tube will not slide up with this in place. Use a small screwdriver to gently pry it free.
Power Steering Conversion Wiring Connectors
3 At the base of the column,... 
   
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Power Steering Conversion Wiring Connectors
3 At the base of the column, unplug the wiring connectors for the turn signals and horn. Once these wires are free, remove the two nuts that retain the column tube clamp to the dash frame.
Power Steering Conversion Retaining Bracket
4 With the column-tube retaining... 
   
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Power Steering Conversion Retaining Bracket
4 With the column-tube retaining bracket free, the column tube will slide straight up and off the gearbox's long steering shaft.
Power Steering Conversion Manual Steering Components
5 Since we're getting rid... 
   
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Power Steering Conversion Manual Steering Components
5 Since we're getting rid of the steering box and all of the manual steering components at once, we left the major components assembled to each other and removed everything as a unit. The six-cylinder manual-steering idler arm (from the frame) and the passenger-side outer tie-rod end from the spindle are the first to be pulled.
Power Steering Conversion Outer Tie Rod
6 On the driver side, simply... 
   
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Power Steering Conversion Outer Tie Rod
6 On the driver side, simply disconnect the outer tie-rod end from the left spindle.
Power Steering Conversion Bolts
7 Three bolts attach the... 
   
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Power Steering Conversion Bolts
7 Three bolts attach the steering gearbox to the left front framerail. Once these bolts have been backed out sufficiently, the gearbox will be free, so watch the steering shaft to make sure it doesn't scratch the dashboard.
Power Steering Conversion Manual Linkage
8 Working carefully, slide... 
   
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Power Steering Conversion Manual Linkage
8 Working carefully, slide the steering gearbox forward to clear the dash, and carefully fold the manual linkage in such a manner to allow removal of the complete system in one piece. If you have a V-8 in place and still plan to swap the gearbox, be prepared to jack up the engine and remove the driver's motor mount for room.
Power Steering Conversion Power Steering And Manual Linkage
9 The manual linkage is shown... 
   
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Power Steering Conversion Power Steering And Manual Linkage
9 The manual linkage is shown here with the new/rebuilt V-8 power-steering linkage we temporarily assembled for comparison. The power-steering linkage mounts in the same locations, but it has provisions for hydraulic slave-cylinder mounting and the power-steering control valve.
Power Steering Conversion Natural Finish
10 The rebuilt V-8 power-steering... 
   
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Power Steering Conversion Natural Finish
10 The rebuilt V-8 power-steering gear box came to us refinished in a "natural" finish, so installation required nothing more than lining up the holes and reinstalling the three mounting bolts. At this time, you can reinstall the steering-column tube and steering wheel.

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