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Reproduction Mustang Gauges - Install A Rally-Pac

Mustang Rally Pac Install Bulb
But if it bothers you (it... 
   
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Mustang Rally Pac Install Bulb
But if it bothers you (it does us a little), you can purchase green bulb covers from any vendor that carries aftermarket gauges. Simply remove the two screws at the rear of the Rally-Pac for each gauge, slide out the gauge, pop out the bulb and socket assembly from the rear of the gauge, then slide a bulb cover over the bulb. You can also use a green permanent marker to color the bulbs (shown here) if you can't find the correct-size bulb covers for the low-profile '66 model.
Mustang Rally Pac Install Older Model Gauges
For owners of '64 1/2 Mustangs... 
   
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Mustang Rally Pac Install Older Model Gauges
For owners of '64 1/2 Mustangs and '65 models with the standard (non-GT or Decor Interior Group) instrument panel, CJ Pony Parts also offers the early, or low-profile, version of the Rally-Pac.
Mustang Rally Pac Install Tachometer Wire
10 Once you've gotten the... 
   
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Mustang Rally Pac Install Tachometer Wire
10 Once you've gotten the wire through the firewall, it has to be routed to the ignition coil. We routed the wire along the intake at the valve-cover edge right along with the A/C clutch wire. The wire is black, so it conceals easily. If you want to take it a step further, cut the electrical tape off the gauge-feed harness on the engine and rewrap it with the tachometer wire included.
Mustang Rally Pac Install Coil
11 Once you reach the coil,... 
   
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Mustang Rally Pac Install Coil
11 Once you reach the coil, the ring terminal is slipped over the negative-side coil terminal, marked "DIST" on the yellow top coil shown here. Aftermarket coils have a "-" that indicates the negative side of the coil. We used a small nut to retain the wire, then reinstalled the distributor wire over it.
Mustang Rally Pac Install Ignition Coil
12 As you can see, with a... 
   
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Mustang Rally Pac Install Ignition Coil
12 As you can see, with a bit of housekeeping the tachometer wire can be hidden. This wire is the only deviation from the original design (that picked up its tach signal in line with the ignition switch under the dash).
Mustang Rally Pac Install Completed Wiring
13 With the air-filter assembly... 
   
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Mustang Rally Pac Install Completed Wiring
13 With the air-filter assembly back on, the wire looks totally hidden. Unless someone with knowledge of a Mustang's ignition circuit looks carefully, no one will know there's one extra black wire under the hood.
Mustang Rally Pac Install Routing The Tach Signal Wire
14 Back inside the car, route... 
   
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Mustang Rally Pac Install Routing The Tach Signal Wire
14 Back inside the car, route the underdash harness, tach signal wire, and ignition feed wire to a common location at the base of the steering column.
Mustang Rally Pac Install Mounting The Rally Pac To The Steering Wheel
15 It's time to mount the... 
   
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Mustang Rally Pac Install Mounting The Rally Pac To The Steering Wheel
15 It's time to mount the Rally-Pac to the steering-column tube. Carefully place the Rally-Pac on the steering column and bend the wire harness to mimic the L shape on the driver side of the Rally-Pac mounting bracket. Start the retaining bolts for the Rally-Pac bracket on this side first, ensuring the wire harness is within the L of the bracket.
Mustang Rally Pac Install Secured To The Steering Column
16 Once the Rally-Pac is... 
   
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Mustang Rally Pac Install Secured To The Steering Column
16 Once the Rally-Pac is secured to the steering column, the wire-harness guide channel can be installed. One end of the channel simply slides into place behind the L of the Rally-Pac mounting bracket. The opposite end has to be secured to the steering column with the supplied Phillips head screw. Depending upon the location of the bracket, you might have to lower the steering column to get a drill bit into the right place. If you're uncomfortable drilling into a curved surface, you can always use double-sided foam tape to secure the end of the wire channel.
Mustang Rally Pac Install Conecting To The Harness
17 Finally, connect the Rally-Pac... 
   
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Mustang Rally Pac Install Conecting To The Harness
17 Finally, connect the Rally-Pac harness to the underdash harness, tach feed wire, and ignition switch wire per the instructions. Everything is color-coded, green to green, and so on, but there is one illumination wire that has a black end instead of a red one. Double-check the actual wire color, not the colored end, and you'll be fine.
Mustang Rally Pac Install Completed Installation
18 The completed installation... 
   
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Mustang Rally Pac Install Completed Installation
18 The completed installation looks like the car came with it 39 years ago! The last things to do are fire up the car and check the operation of the tach, set the clock, and check the gauge illumination. For those who have never had a Rally-Pac, the white illumination is correct on the low-profile models.
CJ Pony Parts
7481 Allentown Blvd.
Harrisburg
PA  17112
Scott Drake Mustang Parts
130 Cassia Way
Henderson
NV  89014

www.scottdrake.net

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