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All About Ford Brake Systems

Building Better Binders Boils Down To Understanding What Brings You To A Safe Stop
From the September, 2002 issue of Mustang Monthly
All contributors: Jim Smart
Mump 0209 Understanding Ford Brakes 01 Z Typical System
This is a typical vintage... 
   
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Mump 0209 Understanding Ford Brakes 01 Z Typical System
This is a typical vintage Mustang braking system. In the old days, Mustang braking systems were downright dangerous because they didn’t have the redundancy of the federally mandated, dual-braking systems that came in 1967. For 1965-’66, a single master cylinder forced hydraulic pressure to four drum brakes. Optional were front disc brakes that received pressure from the same master cylinder.
Mump 0209 Understanding Ford Brakes 02 Z Master Cylinder
This is a master cylinder... 
   
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Mump 0209 Understanding Ford Brakes 02 Z Master Cylinder
This is a master cylinder for a single braking system. One reservoir and cylinder supply braking pressure for four brakes. These master cylinders fail because the rubber cups and seals wear out or fluid becomes contaminated.
Mump 0209 Understanding Ford Brakes 03 Z Dual Master Cylinder
Beginning in 1967, Ford went... 
   
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Mump 0209 Understanding Ford Brakes 03 Z Dual Master Cylinder
Beginning in 1967, Ford went to the federally mandated dual braking system, which provides braking pressure should the front or rear system fail. This is a dual reservoir master cylinder, with separate reservoirs feeding master cylinder bores positioned in tandem. Stepping on the brake pedal pressurizes separate front and rear brake systems.
Mump 0209 Understanding Ford Brakes 04 Z Proportioning Valve
Dual braking systems must... 
   
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Mump 0209 Understanding Ford Brakes 04 Z Proportioning Valve
Dual braking systems must have a pressure-differential valve in order to remain separated, plus inform the driver when there’s trouble. This valve is affected by brake pressure difference between front and rear brakes. A loss of pressure in the rear brakes slides the valve piston to one side, closing the switch and illuminating the “BRAKE” light on the instrument panel. Less than motivated mechanics have disconnected these switches through the years rather than do a differential brake bleeding to center the piston.
Mump 0209 Understanding Ford Brakes 05 Z Manual Brake System
This illustration shows the... 
   
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Mump 0209 Understanding Ford Brakes 05 Z Manual Brake System
This illustration shows the brake pedal/master cylinder relationship and a simple manual brake setup.

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Mump 0209 Understanding Ford Brakes 06 Z Front Brake Drum Parts Mump 0209 Understanding Ford Brakes 08 Z Wheel Cylinders
Mump 0209 Understanding Ford Brakes 07 Z Rear Drum Brake Parts Mump 0209 Understanding Ford Brakes 12 Z Front Disc Brake Setup
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