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How To Dyno-Tune A Supercharged SVT Cobra

Shooting For 600 RWHP, '03-'04 Cobras Have Proven To Be Real "Terminators" In The Hands Of Tuners And Parts Manufacturers Nationwide
From the December, 2008 issue of Mustang Monthly
By Miles Cook
Photography by Miles Cook
Cobra Dyno Tune Svt Cobra
After buying the car in 2006,... 
   
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Cobra Dyno Tune Svt Cobra
After buying the car in 2006, Brian installed a JLT cold-air kit and a MagnaFlow after-cat exhaust system. Later that year, he took the car to Swanson Performance for testing and the installation of additional pieces. The baseline on Swanson's DynoJet chassis dyno looked pretty good at 8 psi of boost: 394 rwhp, and 373 lb-ft of torque.
Cobra Dyno Tune Cobra Engine
After the near-400-rwhp baseline... 
   
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Cobra Dyno Tune Cobra Engine
After the near-400-rwhp baseline was established in 2006, Danny Swanson installed some additional performance equipment, including a BilletFlow 2.76-inch blower pulley and four-piece idler pulley set, a set of Denso TR6 spark plugs, and a Lightning Force Performance dual-pass heat exchanger and intercooler reservoir. With Danny's experienced tuning acumen added to the mix, the car put 457 hp to the rear wheels and produced 470 lb-ft of torque with about 14 psi of boost, a textbook example of how well Terminator Cobras respond to a few basic bolt-ons and a good electronic tune.
Cobra Dyno Tune Current Engine
In the push for 600 rwhp,... 
   
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Cobra Dyno Tune Current Engine
In the push for 600 rwhp, the following parts were installed at Swanson Performance in August 2008, as shown here on the engine in its current state: a Whipple 140ax, a 2.3L blower (with the large throttle body plenum option); a Whipple 3-inch blower pulley; a BilletFlow single-blade throttle body, a pair of Ford GT fuel pumps and corresponding fuel-pump driver module; 60 lb/hr fuel injectors; an SCT 90mm aluminum mass-airflow meter; and an EvenFlow Gen-2 head-cooling upgrade. A JLT ram-air intake setup also replaced the previous cold-air system that had a solid tube running to the fender, which limited horsepower to around 500. Though the ram-air doesn't have the cold-air advantage, it is able to flow more air due to less tubing and less restrictive airflow. Even with the car's stock four-cat H-pipe in place along with a pair of Flowmaster Delta 40 mufflers, the dyno drum was spun with 567 rwhp and 539 lb-ft of torque after another round of tuning. Boost levels are now around 18.5 psi with 91-octane pump gas. The stock H-pipe in place actually causes higher boost levels due to the extra backpressure from the four cats. Swapping out to a two-cat pipe will cause boost pressure to drop a bit but get the car much closer to the 600-rwhp goal.
Cobra Dyno Tune Billetflow
The BilletFlow single-blade... 
   
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Cobra Dyno Tune Billetflow
The BilletFlow single-blade throttle body is a top-quality piece and the required unique gasket is included.
Cobra Dyno Tune Air Intake System
This is the JLT air-intake... 
   
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Cobra Dyno Tune Air Intake System
This is the JLT air-intake system as used on the car for the 600-rwhp push.
Cobra Dyno Tune Pumps
The '05-'06 Ford GT uses these... 
   
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Cobra Dyno Tune Pumps
The '05-'06 Ford GT uses these two pumps and pump driver to support the supercar's 550 hp. They are now a popular upgrade for '03-'04 Cobras that are approaching the 600-rwhp threshold and beyond.
Cobra Dyno Tune Big Air Mass Flow
As with everything else mentioned... 
   
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Cobra Dyno Tune Big Air Mass Flow
As with everything else mentioned here, the SCT 90mm Big Air mass airflow meter is available from Lethal Performance.
Cobra Dyno Tune 2003 Cobra
While the car's otherworldly... 
   
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Cobra Dyno Tune 2003 Cobra
While the car's otherworldly power output is the main focus here, Brian's '03 Cobra is also a super-clean Mustang in its own right. The Ford Racing FR500 wheels have an anthracite finish and measure 18 by 9 inches up front and 18 by 10 in the rear. They're wrapped with Goodyear Eagle F1 GS-D3 tires: 265/35ZR18s in front and 295/35ZR18s in the rear. The perfect lowered stance is achieved with H&R Race Springs, while Maximum Motorsports full-length subframe connectors firm up the car's unibody. Baer Eradaspeed rotors improve brake feel and stopping power.
Lethal Performance
(877) 2-LETHAL

www.lethalperformance.com
Swanson Performance

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