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How To Install A Coilover Front Suspension

Total Control Products' Latest Trick Is A Bolt-On Coilover Suspension That Can Be Used With Stock Upper Control Arms
By Miles Cook
Photography by Miles Cook
Coilover Front Suspension Tcp Coilover Shock
Here's the completed installation... 
   
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Coilover Front Suspension Tcp Coilover Shock
Here's the completed installation of the TCP coilover shock on the driver side of our '69 Mustang. If your existing stock or aftermarket upper control arms are in good condition, then they will work just fine with this new system. If you need new upper arms, the TCP versions are the best match for these newly-designed coilovers.
Coilover Front Suspension Front Suspension Conversion Parts
Converting the stock front... 
   
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Coilover Front Suspension Front Suspension Conversion Parts
Converting the stock front suspension of almost any '65-'73 Mustang to coilover shocks is now a simple bolt-on procedure. The modular shock-tower-adapter system and spherical-stem assembly offers a choice of stock or lowered ride heights. The tower adapter and lower crossbar replace the factory shock mount and lower spring perch, respectively. Lightweight Vari Shock coilovers are available in 16-position single-adjustable or 256-combination double adjustable versions and provide 7&Frac12; inches of suspension travel. Choice of spring rates range from 450 to 850 pounds, suitable for street-friendly ride quality or more open-track-type handling performance. As shown here, the kit includes shocks, springs, tower adapters with reinforcement plate, mounting hardware, and a spot-weld removal tool.
Coilover Front Suspension Shock Upper Control Arms
Although our Mustang's stock... 
   
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Coilover Front Suspension Shock Upper Control Arms
Although our Mustang's stock upper control arms were still good, we decided to step up to a set of TCP upper arms. These are an easy install while the front suspension is apart.
Coilover Front Suspension Remove Stock Front Shocks
Work began by removing the... 
   
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Coilover Front Suspension Remove Stock Front Shocks
Work began by removing the stock-style front shocks, then removing our car's export brace. The brace needs to come off because the TCP shock-tower adapters are installed underneath it.
Coilover Front Suspension Remove Springs
With the front of the car... 
   
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Coilover Front Suspension Remove Springs
With the front of the car raised and the wheels removed, the stock shocks and springs need to be removed. Unbolt the shock from the spring perch and shock tower, then remove the shocks and top mounts from the car. Our car had springs that had been trimmed to lower ride height, so they were easily removed by pressing down on the upper control arm. If your car has stock springs, you will need a spring compressor, typically available by the hour from tool rental shops or for purchase at most auto-parts stores.
Coilover Front Suspension Tcp Upper Arms
If you're going to reuse your... 
   
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Coilover Front Suspension Tcp Upper Arms
If you're going to reuse your car's upper control arms, proceed right to the coilover installation steps. We decided to install new TCP upper arms to go with the coilovers. Removal of the stock upper arms is done by separating the arm from the spindle and removing the hardware holding it in place on the shock tower.
Coilover Front Suspension Remove Upper Spring Seat
With everything out of the... 
   
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Coilover Front Suspension Remove Upper Spring Seat
With everything out of the way and sheetmetal on the shock tower inspected for damage, the upper spring seat needs to be removed on '67-'73 Mustangs. Begin by drilling pilot holes for the supplied spot-weld removal drill bit to grab into.
Coilover Front Suspension Three Spot Welds
Using the spot-weld removal... 
   
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Coilover Front Suspension Three Spot Welds
Using the spot-weld removal bit, drill out the three spot welds that secure the stock spring seat to the shock tower. Once the spring seat material has been drilled through, use a pry bar to break the remaining bit of material free.
Coilover Front Suspension Grinder
With the upper spring seat... 
   
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Coilover Front Suspension Grinder
With the upper spring seat removed, a grinder is used to smooth flush any remnants of the original spot welds.
Coilover Front Suspension Shock Tower
Drilling a set of new holes... 
   
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Coilover Front Suspension Shock Tower
Drilling a set of new holes in the shock tower used to be required for installing new arms that have the correct suspension geometry built in. However that's no longer necessary as TCP offers a dropped pivot shaft that relocates the arms one-inch lower than the stock location. Our car already had the one-inch-lower holes so we went with standard TCP pivot shafts in the new arms. Once installed, the hardware is torqued to 95 ft. lbs.

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